高压电气产品铝合金支架铸件的工艺优化

高压电气铝合金支架铸件,原工艺采用金属型树脂砂芯倾转铸造一模一件,由于产品需求量激增,质量要求逐渐提高,现有的一模一件倾转模具已满足不了客户需求。通过优化工艺方案,采用金属型低压铸造(取消树脂砂芯)一模八件的生产方式,大大提高了铸件的生产效率和工艺出品率,并降低了成本。     

Alkyl Tail Segments Mobility as a Marker for Omega-3 Polyunsaturated Fatty Acid-Rich Linseed Oil Oxidative Aging

Omega-3 polyunsaturated fatty acid (PUFA)-rich linseed oil (LSO) is an important component in biological systems, foods, and many other industrial products. In recent years, LSO has attracted increased attention in the field of functional foods, which has highlighted its facile susceptibility to aging by autoxidation. Common colorimetric and a long list of spectral methodologies have been used to follow after and predict LSO shelf life's quality, especially in regards to aging by autoxidation. These standard methodologies are nevertheless limited, because of the complexity of the LSO's chemical and physical changes. The goal of the present study is to develop a sensorial ¹H LF-NMR energy relaxation time application based on monitoring primary chemical and structural changes occurring with time and temperature during oxidative thermal stress for better and rapid evaluation of LSO's aging process. Using ¹H low-field NMR, the different T₂ times of energy relaxations due to spin–spin coupling, and proton motion/mobility of LSO molecular segments were monitored. As previously reported, we characterized the chemical and structural changes in all phases of the autoxidation aging process. Starting from the initiation phase (abstraction of hydrogen radical, fatty acid chain rearrangement, and oxygen uptake yielding hydroperoxides products), through to the propagation phase (chain reactions resulting in tail cleavage to form alkoxy radicals, and alpha, beta-unsaturated aldehydes formation), and a termination phase (cross linking and production of polymerization end products). The ¹H LF NMR transverse relaxation approach, monitors both the covalent bond's strong forces (100–400 kJ mol⁻¹) in LSO oxidative aging decomposition, as well as secondary relatively weak interactive forces by hydrogen bonds (~70 kJ mol⁻¹), and electrostatic bonds (0–50 kJ mol⁻¹) contributing to secondary crosslinking interactions leading to a LSO viscous gel of polymerized products in the termination phase. In the present paper, we show that LSO tail segments mobility in terms of T₂ multi-exponential energy relaxation time decays, generated by data reconstruction of ¹H transverse relaxation components are providing a clear, sharp, and informative understanding of LSO sample's autoxidation aging processes. To support T₂ time domain data analysis, we used data from high-field band-selective ¹H NMR pulse excitation for quantification of hydroperoxides and aldehydes of the same LSO samples treated under the same thermal conditions (25, 40, 60, 80, 100, 120 °C) with pumped air for 168 hours. Peroxide value, viscosity, and self-diffusion analyses, as well as fatty acids profile and by-products determined by GC–MS on the same samples were carried out, and correlated with the LSO tail T₂ energy relaxation time results. From these results, it is postulated that selective determination of LSO tail T₂ time domain can be used as a rapid evaluation marker for following omega-3 PUFA-rich oils oxidative aging process within industrial and commercial products.     

Phase field lattice Boltzmann model for non-dendritic structure formation in aluminum alloy from LSPSF machine

The formation of non-dendritic structures in the primary phase of an aluminum alloy solidified using low superheat pouring with a shearing field (LSPSF) machine was investigated by numerical simulation. The growth and motion of a dendrite during solidification was simulated by a combination of the lattice Boltzmann method and the phase field method. The simulation results indicated that enough shear flow helped homogenize the concentration fields, rotate crystals and altere microstructures from dendritic to non-dendritic. The interaction of grains was also discussed. A fragmentation criterion was established based on partial remelting of dendrite arms; fragmentation was enhanced by a strong shear flow and larger inclined angles. The simulation results were verified experimentally.     

盐冻融与干湿作用下沥青混凝土的高低温力学性能分析

制备了沥青混凝土样品,并进行了不同次数的盐冻融干湿循环试验。在此基础上,测试了沥青混凝土的高温车辙深度、动稳定度和低温抗弯拉强度,得到了车辙深度、动稳定度和抗弯拉强度随盐冻融干湿循环次和盐浓度的变化规律,研究了盐冻融与干湿作用下沥青混凝土的高低温力学性能。研究结果表明:(1)沥青混凝土60min车辙深度随盐浓度的增加和冻融循环次数的增多而呈线性增长的趋势;(2)沥青混凝土的抗高温变形能力随盐冻融干湿循环次数的增多而逐渐弱化;(3)沥青混凝土的抗弯拉强度经历9次和15次盐冻融干湿循环后分别下降22%~26.4%和42.6%~51.5%;(4)冻融干湿循环次数一定时,沥青混凝土的抗弯拉强度随盐浓度的增加而缓慢下降,并且当盐浓度达到12%时,沥青混凝土的抗弯拉强度减小就很不明显。     

An adaptive Kriging method with double sampling criteria applied to hydrogen preparation case

Kriging model has been widely used to approximate expensive black-box problems in many engineering design fields. How to choose an appropriate sampling strategy to produce new expensive updated points is crucial. For this purpose, an adaptive Kriging method with double sampling criteria (AKM-DSC) is proposed. During every iteration of it, maximum curvature criterion and maximum variance criterion based on Kriging model are respectively optimized by trust region (TR) strategy to produce two candidate points. And then, a new screening method is used to determine final expensive-evaluation points from the two candidates. The proposed method is compared with the two typical Kriging modeling methods. The comparison results of seventeen benchmark functions verify that the proposed method can generate higher accuracy Kriging model. Finally, a hydrogen preparation case illustrates the engineering application value of the AKM-DSC method.     

基于聚集诱导发光效应的高固低黏丙烯酸荧光树脂的制备及其性能研究

为了研制一种具有荧光功能特性的高固低黏羟基丙烯酸树脂。从聚集诱导发光效应（AIE）出发，将具有 AIE性质的二对丙烯酸四苯乙烯酯荧光分子通过自由基共聚连接于聚合物链段。由于聚合物链段对荧光分子化学键固定以及聚合物链的包裹束缚作用，导致荧光分子运动受限，从而实现涂层在紫外灯下荧光发光。通过荧光光谱的实时跟踪，探索高固低黏羟基丙烯酸树脂的合成以及固化规律。此外，由于聚合物链段对外界刺激具有实时响应性，从而间接影响了所连接的荧光分子的荧光发光行为。因此，文中也探索了涂层在外界温度与化学气体的影响下所发生的荧光变化的规律，以探索其在功能涂层中应用的可行性。     

不同煤阶煤孔隙特征及其吸附能力响应

我国是煤炭资源大国，煤层气储量规模相当可观，但煤储层又具有低孔、低渗的不足，照搬国外或常规石油天然气的开采程序和方法已被证实是走不通的。应结合实际，根据不同地质条件、不同煤阶的开采程序，进行孔隙特征研究。煤孔隙特征、连通性和吸附能力对煤层气开采影响尤为重要，为研究煤孔隙结构特征随煤变质程度的变化关系及其吸附能力的响应特点，采取不同地区不同变质程度煤样，进行压汞测试和等温吸附实验。实验结果表明，煤孔隙度和平均孔径均随变质程度增加呈现降低—升高—降低的趋势；煤中孔隙连通性随煤变质程度增加逐渐变差；随煤变质程度增加，其最大吸附能力也呈现降低—升高—降低的总体趋势。     

抗氢合金J75中低∑CSL晶界的形成与演化

以铁镍基抗氢合金J75为研究对象,采用单步形变热处理和电子背散射衍射(EBSD)技术,研究了低∑CSL晶界的形成和演化过程。结果表明:采用5%预变形+1000℃退火的单步形变热处理方法,可将J75合金中低∑CSL晶界的比例提升至70%以上,形成具有∑3n取向关系的晶粒团簇;退火过程中,低∑CSL晶界比例的提升主要是由于∑3n界面比例的提升,其中∑3占绝大比例。发现一种∑3再生过程,其机制在于:由于∑3ic迁移能力强,在退火过程中与其他∑3相遇会形成∑9晶界,而∑9与∑3相遇,倾向于发生∑9+∑3→∑3,导致∑3的再生;不连续大角度随机晶界(R)与低∑CSL晶界相遇会形成R/∑晶界,当R/∑晶界为低∑CSL晶界时,则构成较多具有低∑CSL晶界的网络,打断了R晶界的连通性。     

Grain boundary engineering that induces ultrahigh permittivity and decreased dielectric loss in CdCu3Ti4O12 ceramics

Dielectric materials with ultrahigh permittivity are attracting attention due to the increasing demand for these types of materials for microelectronics and energy storage applications. In this work, we successfully synthesized Zn-doped CdCu₃Ti₄O₁₂ (CdCTO) ceramics with low dielectric loss and large permittivity via an ordinary mixed-oxide technique. Remarkably, at a Zn doping level of 0.10, a CdCu_2.9Zn_0.1Ti₄O₁₂ ceramic exhibited both decreased dielectric loss tangent of ~0.058 and large dielectric permittivity > 4.0 × 10⁴, as well as a good frequency stability over a wide frequency range from 40 Hz to 10⁶ Hz. The high dielectric performance was attributed to the enhanced grain boundary resistance and internal barrier layer capacitor (IBLC) effect due to the fine and uniform grains that formed upon Zn doping. The findings reported in this work provide valuable insights into how to simultaneously realize a low dielectric loss and high permittivity in CdCTO and other related dielectric ceramics.     

顶板走向高位钻孔瓦斯治理技术研究

为了对煤矿工作面采空区及上隅角瓦斯进行有效治理，通过理论计算工作面“三带”高度，设计不同层位顶板走向高位钻孔并分析生产期间钻孔抽采参数，研究了整个生产过程中同层位、不同层位高位钻孔瓦斯抽采参数，以确定合理的层位高度，同时对后期钻孔参数进行优化调整，以便更好地解决工作面采空区及上隅角瓦斯问题。结果表明:工作面实际垮落高度比理论偏低，通过现场实际验证，最佳层位高度为9.7~21.0 m；抽采前期，低层位钻孔效果优于高层位钻孔，后期随工作面推进，低层位钻孔抽采效果变差时，高层位钻孔刚好弥补缺陷，确保任何时段均可对工作面采空区瓦斯进行高效治理。